HIGH-QUALITY PRODUCTS

FROM PROTOTYPING TO SERIES PRODUCTION

CONTRACT MANUFACTURING

No matter if prototyping, small series production or tool making - we support you from the conception to the manufacturing and even beyond. Within the Rapid-Manufacturing we create in the shortest time on the basis of CAD data and other specifications high quality prototypes and small series. With rapid tooling we also ensure fast and high-quality mould construction based on your specifications. We work in close cooperation with our overseas partners, who all work according to European standards. Technologically innovative machinery and highly trained personnel ensure a smooth process.

 

The customer portfolio of our partner companies ranges from renowned automobile manufacturers to innovative energy companies and advanced medical technology. Every product and every process is designed to its optimum and discussed with you. Be it the production technology, material selection or type of after-treatment. In addition to quality, we stand out above all through competitive prices. We can offer you these primarily through our outsourced production in low-cost structures. Convince yourself from our attractive offer. Feel free to contact us.

SO MACHEN WIR DEN UNTERSCHIED

  • ◉  We design, model and produce under cost effective conditions in the Asian region - so you benefit from our competitive prices.

  • ◉  An individual contact person in Germany will support you in every phase with relevant information - competence from one source.

  • ◉  Professional support from the conception to production of your product - we are experts in this.

 
3d-solutions-from-one-source

OUR CONVENTIONAL PRODUCTION METHODS

 

sand-cast-metal-cast-for-prototypes-and-small-series-at-low-cost-from-india
FOR PLASTICS
  • ■   Vacuum casting process for prototyping and small series

  • ■   Injection moulding process for small to medium series

  • ■   Extrusionsverfahren für kleine bis mittlere Serien

  • ■   CNC machining for special geometries

  • ■   Reworking and refinement as per request

Send a request
vacuum-casting-and-injection-molding-for-prototypes-and-small-series-at-low-cost-from-india
FOR METALS AND TOOLING
  • ■   Sand casting process for prototypes and small series

  • ■   Metal casting process for small to medium series

  • ■   Tool making from aluminium and steel

  • ■   Machining, bending and stamping operations

  • ■   Reworking and refinement as per request

Send a request

 

 

 

VACUUM CASTING AT A GLANCE

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DATA PREPARATION

First we create a virtual prototyp from your source information to outline the possible shape of your model. Your CAD data or drawings can help to create a precise master pattern.

vacuum-casting-creation-of-the-master-pattern 
CREATION OF THE MASTER MODEL

In the prototype construction we manufacture the later form of your requested model. In most cases, this step is carried out as a 3D printing process or CNC production - services which we also offer.

vacuum-casting-preparation-of-the-master-pattern-out-of-sla 
PREPARATION OF THE MASTER MODEL

The prototype, which is manufactured in the SLA process due to the high level of detailed finish, is reworked in this step, prepared with supports and embedded in a separable silicone mould.

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CASTING OF THE MASTER PATTERN

Now the mould with the prototype is filled with liquid silicone, and the air inclusions are degassed under a vacuum and then hardened under atmospheric pressure or in a furnace.

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SEPARATING FORM FROM MASTER MODEL

As soon as the silicone mould has hardened, we divide the mould and separate the master model. Now serial parts can be produced with an extremely high accuracy and surface quality.

vacuum-casting-principle-machine-for-prototypes-and-small-series 
VACUUM CASTING MACHINE

We fill the cavity of the newly created mould with the casting material you have selected. In the vacuum chamber, the liquid plastic will be pressed into the mould while simultaneously displacing the air.

vacuum-casting-principle-hardening-in-furnace 
HARDENING OF THE COMPONENT

Now the new casted model hardens in a furnace. After the hardening, the mould can be used for further reproductions. After reaching the abrasion limit we create a new mold-form.

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AFTER-TREATMENT

After the component is finished, the surface can be reworked and finished according to your specifications. This can include grinding, polishing and painting for this example.

vacuum-casting-for-prototypes-and-small-series-at-low-prices 
FINISHED PARTS

At the end of the process there is an extremely valuable component. Send a request and be amazed about our offer. Top quality at permanently low prices - this is what 3Dscout GmbH stands for.